The hottest way to prolong the service life of san

2022-08-17
  • Detail

Methods to extend the service life of sand making machine

methods to extend the service life of sand making machine:

at this stage, due to the increasing amount of sand used in engineering, the sand and gravel aggregate supplied by natural sand mining operations is difficult to meet the market demand. Therefore, the machine-made sand or artificial sand industry is gradually rising, and drives the whole engineering machinery industry to research and improve the technology and process flow of heavy beneficiation equipment. As an important part of the sand production line, the sand making machine plays an important role in the whole machine-made sand production, so the stability and durability of its components are very important. The industry believes that the impeller device, which plays a decisive role in the material injection of the sand making machine, is an important component, and its working stability determines the working efficiency of the related conveyors, feeder result judgment and processing, sorter, etc

when we know the working mechanism of the sand making machine, we can focus on the optimization of the workflow. There are mainly the following nine aspects to pay attention to:

1. Check whether the observation door of the whirlpool chamber is closed tightly before driving, so as to prevent materials from rushing out of the observation door of the whirlpool chamber and causing danger

2. Check the rotation direction of the impeller from the direction of the feeding port. The impeller should rotate counterclockwise, otherwise the motor wiring should be adjusted

3. The use and detection of each material is also the top priority of rail transit assembly enterprises. The starting sequence of sanding machine and conveying equipment is: discharging → sanding machine → feeding; The crusher must be started without load and can be fed only after the crusher operates normally. The shutdown sequence is opposite to the startup sequence

4. The feeding particles shall be strictly in accordance with the specified requirements, and it is forbidden to enter the crusher with materials larger than the specified ones, otherwise, the impeller will be unbalanced and the impeller will be excessively worn, which will block the impeller channel and the central feeding pipe, so that the crusher can not work normally. If large pieces of feeding are found, they should be eliminated in time

5. When the discharging equipment stops, stop feeding in time, otherwise, the impeller will be crushed and the motor will be burned

6. The feeding shall be continuous and uniform

7. During the operation of the crusher, there should be no violent vibration and abnormal noise, otherwise, it should be stopped for inspection

8. The lubrication of the machine is dry oil lubrication. What will power battery enterprises do? The combined strength of large enterprises is 1//3 of the bearing cavity. When the crusher works every shift, add an appropriate amount of grease to lubricate what are the abnormal phenomena

9. In order to ensure the energy saving and high efficiency of the sand making machine, the tension of the transmission triangle belt of the sand making machine should be adjusted appropriately to ensure that the triangle belt is stressed evenly. When driven by two motors, the triangle belts on both sides should be selected in groups, so that the length of each group is as consistent as possible. Stop the machine regularly and open the observation door to observe the internal wear of the sanding machine. The wear degree of the central feeding pipe, cone cap, upper and lower channel liners of the impeller, circumferential guard plate and wear-resistant block should be replaced or repaired in time after wear. When replacing the wear-resistant block, it should be replaced at the same time to ensure that the weight of the wear-resistant block is the same. It is strictly forbidden to open the observation door to observe the internal working conditions during the operation of the crusher, so as to avoid danger. If the impeller body is worn, replace it in time and find the manufacturer to repair it. Add an appropriate amount of grease to the sand making machine every 400 hours of operation, and open the main shaft assembly for cleaning the bearings in pairs after 2000 hours of operation. Generally, replace the bearings after 7200 hours of operation. The upper bearing of the main shaft assembly is the floating end, and the lower bearing is the fixed end. After assembly, pull the belt pulley by hand to rotate flexibly

10. In addition, the use of high-performance impellers is also essential. In order to increase the service life of the sand making machine, Xinhai machinery has successfully developed a new impeller device that uses high manganese steel structure, improves the vortex rotation mode, and the launch speed can be adjusted adaptively. Its process efficiency can reach 1% of that of ordinary sand making machine 5 times. Due to the high wear-resistant structure and the optimized upper and lower lining plates, the service life of the sand making machine can be effectively improved, saving money and recovering costs for users

Copyright © 2011 JIN SHI